Toyota Motor Manufacturing

Toyota Manufacturing aerial view

Toyota Motor Manufacturing

Big State Electric, Ltd. provided Design/Build Services for the 95,000 square foot Toyota support manufacturing facility and installed the following equipment. The plant consisted of 15,000 square feet of administration and management offices, dining area, conference rooms, maintenance area and 80,000 square feet of manufacturing area. We also provided the connection to Manufacturing Equipment within the plant and have been a service provider since 2004 when the San Antonio Tundra Plant opened for operation. We maintain an office and Project Manager on site with the support of service vehicles, tools and electricians 24/7.


  • Wiring in Main Plant and Support Plants of Automation Equipment
  • Preventative Maintenance of High Voltage Distribution
  • Provide Tele/Data and Fiber Optic Services
  • 700,000 square foot Automotive Manufacturing Facility and Office Space
  • Ground up (Poured in place) Construction and Steel Structure – 7 – Buildings
  • 15kV Medium-Voltage Service Entrance
  • GMP determined at DD Level
  • Extensive Value Engineering needed for Budget Compliance
  • Design/Assist

Toyota – Futaba

  • 1-15 KV/600-amp Meduim Voltage Switchboard
  • 1-3000 and 1-2000 KVA Pad Mount Transformers
  • 2-3000-Amp/480-Volt Switchboards
  • 1-2000 KVAR Reactive Power Compensation System
  • 2-Motor Control Centers
  • 2-2500-Amp Bus Duct runs for manufacturing floor
  • Chillers, Cooling Towers and associated Pumps
  • 31 Roof Top Air Handler Units
  • 16 Roof Ventilators
  • Cable Tray System
  • Fire Alarm System
  • Tele/Data Cabling
  • Security System
  • Power and Controls to 2-2400 Ton Transfer Press
  • Power and Controls to over 75-Robot Cells